Our cycling pads are crafted using premium materials and advanced techniques, ensuring unmatched quality and performance. Featuring antistatic carbon, they offer superior breathability and antistatic properties, while high-density, resilient foam enhances comfort and durability. Perforation technology further boosts ventilation and performance.

With in-house processes like cutting, shaving, thermoforming, and sublimation printing, all performed on state-of-the-art Italian machines, we guarantee precision and excellence. Alongside a standard range, we provide customized solutions tailored to specific client needs.

Our expertise extends beyond cycling, contributing to protective gear for football, showcasing our versatility and innovation in the sports industry.

Our production process leverages advanced multi-layer cutting technology from trusted brands like Lectra and Morgan to ensure precision and efficiency. Lectra cutting machines, known for their reliability and durability, incorporate AI to autonomously manage blade sharpening and speed adjustments, reducing downtime and enhancing productivity. With eight cutting machines equipped with diagnostic systems and software for real-time reporting, we achieve superior cutting quality, maximum efficiency, and cost-effectiveness, delivering exceptional garments.

Laser cutting offers unmatched precision, effortlessly handling intricate patterns with exceptional accuracy. Its versatility supports both cutting and engraving across various materials, enabling unique and customizable designs. The process ensures cleanliness, producing burr-free edges that eliminate extra processing steps, saving time and resources. As a contactless method, it prevents tool wear, ensuring consistent quality and minimal maintenance. With superior efficiency and speed, laser technology excels in handling complex designs while optimizing production time, supported by seven advanced machines in our facility.

Die-cutting technology offers exceptional precision, achieving tolerances of +/- 0.1 mm—far superior to laser cutting—and ensuring clean, scale-free edges. Known for its unmatched speed, die cutting efficiently creates multiple shapes in a single operation, outperforming laser technology in multi-cut processes. Its versatility enables precise cutting of materials incompatible with lasers, such as seat pads for cycling shorts. With three advanced machines, the facility handles multiple production phases, optimizing throughput and delivering first-class production quality.

Sublimation printing, a core expertise, sublimates dye directly into synthetic fabrics, ensuring high precision and vibrant, durable prints. The process involves transferring designs from specialized paper using custom-formulated dyes, guaranteeing vivid, true-to-life colors while maintaining fabric breathability. This eco-friendly method produces stretchable and wear-resistant prints free from PVC. Its creative flexibility allows for endless design possibilities, making it ideal for replicating logos and complex patterns. Additionally, sublimation reduces inventory needs by supporting production based on pre-sold items, offering significant economic advantages alongside exceptional quality.

Silicone elastomers and reflective materials are revolutionizing textile finishing by blending functionality and style. Silicone provides anti-slip qualities, offering comfort and durability, especially in high-wear areas like cycling apparel. Its high wash resistance ensures long-lasting performance. Meanwhile, reflective materials enhance safety by improving visibility in low-light environments, making them essential for sportswear and safety gear. These materials also add a sleek, aesthetic appeal, popular in both fashion and performance wear. Together, silicone and reflective elements elevate both performance and safety, making them crucial in modern textile applications.

This specialized sportswear production facility combines European craftsmanship with cutting-edge technology, ensuring exceptional quality at every stage of manufacturing. Equipped with advanced machinery such as Flatlock, Linear, Overlock, and Thermal bonding machines, we deliver precise and durable products. Our expertise extends to innovative processes like attaching elastic, cycling pads, and strip inserts, allowing us to adapt quickly to market demands. Committed to sustainable manufacturing and ethical practices, our label reflects our dedication to quality, safety, and responsible production, positioning us as a trusted partner in the industry.

Embroidery, a centuries-old craft, continues to add elegance and value to textiles, combining timeless artistry with modern precision. While hand-embroidered designs hold historical charm, our advanced embroidery machines bring intricate patterns to life with unmatched accuracy and detail. Whether it’s a personalized monogram or a bold company logo, we elevate each piece with a touch of sophistication. Our experienced team blends traditional craftsmanship with the latest technology, working across a variety of materials to deliver flawless results. From concept to creation, every design reflects our commitment to quality, creativity, and lasting beauty.

Ultrasonic bonding is transforming the sports textile industry by using ultrasonic waves to fuse fabrics without seams, significantly enhancing comfort by reducing skin irritation common with traditional stitching. This method creates ultra-smooth joints, which are further reinforced with adhesive tape for added durability and integrity. While it takes more time than conventional stitching, ultrasonic bonding ensures superior comfort, style, and functionality. The process is complemented by rigorous quality checks, ensuring each product is both seamless and resilient. This cutting-edge technology ensures the highest standards of performance and product quality in sportswear.

In sports and outdoor apparel, seam sealing is essential for high-performance garments that excel in harsh conditions. This technology ensures waterproof protection, effectively blocking water from entering through seams, and provides a windproof shield for added comfort in challenging weather. Known for its exceptional durability, seam sealing creates a flawless, airtight barrier compared to traditional stitching, which can leave vulnerable holes. Using advanced welding machines, we apply hot air, hot wedges, or tape for precision, guaranteeing garments are breathable, quick-drying, and built to withstand the toughest outdoor environments.

Bonding is a crucial step in our production process, powered by advanced Bonded Garment technology in our state-of-the-art facilities. This innovative technique delivers seamless garments with a flawless finish, offering exceptional comfort by eliminating bothersome seams. Bonded hems can also be made waterproof, ensuring reliable protection even in extreme conditions. Additionally, with thermoplastic films and modern flat-fusion presses, we enhance durability and aesthetics for extraordinary garment design. Equipped with cutting-edge machinery, our bonding departments reflect our dedication to excellence and innovation in high-quality apparel production.

Our Heat-Transfer production combines exceptional quality with eco-conscious manufacturing. We use non-toxic foil materials exclusively sourced from Europe, reflecting our commitment to responsible production. Offering versatility in thickness and colors, our Heat Transfers cater to diverse design needs. With advanced laser cutting technology in our Romanian factories, we ensure precise, efficient handling of large orders. Beyond functionality, Heat Transfers enhance branding and design, allowing clients to add standout elements and showcase creativity while maintaining superior standards.

quality is at the core of everything we produce, and our advanced laboratory ensures the highest standards through rigorous testing. Each textile undergoes a weight test to confirm specifications, while a wash test evaluates durability against warping or shrinking after multiple washes. For durability, the orbiter snagging and pilling test assesses fabric resilience, with results rated on a 1-5 scale. To ensure water resistance, the spray rating test measures water repellency, and the hydrostatic water pressure test checks waterproofness under pressure. The Martindale method simulates wear to determine material longevity, while our elasticity and compression tests assess stretch and load capacity, especially for cycling pads. These extensive evaluations, conducted in compliance with international standards, reflect Heini's commitment to delivering durable, high-performance garments that meet the demands of professional sports and everyday wear.